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Thomas Mitterlehner
CEO & Co-founder
Moldsonics
I'm working on
5 months ago
We develop inline ultrasound systems for industrial production. Focus: reducing downtime, stabilizing serial production, validating physical process states inline and enabling safe cycle-time reduction in injection molding, extrusion and continuous-process industries.
I'm looking for
5 months ago
Looking for OEM partners, serial production applications and industrial pilot projects with measurable operational value. Main focus: injection molding, extrusion, elastomers, recycling and continuous-process industries.
About
I have more than 20 years of experience in the manufacturing industry, with a main focus on plastics processing, continuous-process industries and industrial production systems. I hold a PhD in Technical Sciences and specialize in translating physical process understanding into robust industrial solutions for serial production. I work together with my team on inline ultrasound systems for injection molding, extrusion, elastomer processing and related continuous industrial processes. Our focus is measurable production impact: – reducing unplanned downtime – stabilizing production processes – validating critical process states inline – safe process optimization without increasing operator complexity We work closely with OEMs and industrial manufacturers on scalable production applications.
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Moldsonics

Inline sensing for continuous industrial processes

Moldsonics develops inline ultrasound systems for industrial processes involving flowing media, melts and continuous material streams. We develop both the sensing systems and the ultrasonic sensor hardware in-house, ena...

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Moldsonics

Inline curing validation for thermoset, elastomer and LSR processing

Moldsonics develops inline ultrasound systems for monitoring and validating curing states directly inside thermoset, elastomer and LSR production processes. The goal is to improve reproducibility, reduce conservative cu...

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TM
Moldsonics

Prevent unplanned extrusion downtime

Moldsonics develops inline ultrasound systems for wear monitoring in high-load extrusion processes. The system is designed to detect critical wear conditions directly during operation to help manufacturers avoid unplann...

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Moldsonics

Safe cycle-time reduction for injection molding

COOL-END is an inline ultrasound-based system for detecting the physical end of cooling directly inside the mold during injection molding production. The goal is to reduce conservative cooling times safely without incre...

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Moldsonics

Ultrasound transmission for early detection of low-contrast foreign bodies

An innovative ultrasound transmission technology for detecting low-contrast contaminants in bulk food streams. This approach enhances detection of plastics, rubber, and wood where conventional systems fail, offering impr...

TechnologyIn developmentCompany
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Thomas Mitterlehner
CEO & Co-founder
Moldsonics
Work experience
CEO & Co-founder
2021 - Present
Johannes Kepler Universität Linz
Research Associate, Postdoc & Project Lead
2015 - 2021
Top industry applications
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Results may appear later and can be imperfect.
Last updated May 2026
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