Moldsonics develops inline ultrasound systems for monitoring and validating curing states directly inside thermoset, elastomer and LSR production processes.
The goal is to improve reproducibility, reduce conservative curing settings and support stable serial production in validation-critical manufacturing environments.
Unlike laboratory-based measurements or offline quality control, the system provides direct inline insight into the physical curing state during production.
Current focus areas include: – thermoset and elastomer processing – LSR manufacturing – validation-critical production environments – reduction of conservative heating and curing times – stabilization of process windows – reduction of scrap and process variability
The system is designed for industrial deployment: – inline operation during production – retrofit capable – low operator complexity – suitable for automated serial production
We are looking for OEM partners and industrial manufacturers interested in scalable inline curing validation for thermoset, elastomer and LSR applications.
Moldsonics is an Austrian technology company specializing in ultrasonic sensor solutions for the plastics processing and injection molding industries. Founded in 2021 as a spin-off based on over a decade of research, the company develops hardware and software designed to provide real-time, high-precision measurement of physical state changes within the molding tool. By replacing assumptions with measurable data—such as flow front detection and cooling end-points—the technology allows manufacturers to optimize process stability, detect quality deviations, and monitor wear in production equipment.
These sensors provide manufacturers with actionable insights that help transition toward more transparent, digital, and climate-neutral production environments. By integrating directly into industrial processes, Moldsonics enables 24/7 monitoring and early anomaly detection, which helps reduce scrap rates and improve overall cycle reliability. The company collaborates with industry partners to implement its technology and has received multiple awards for its contributions to advancing manufacturing innovation and successfully transferring scientific research into industrial applications.