Inline sensing for continuous industrial processes

Moldsonics develops inline ultrasound systems for industrial processes involving flowing media, melts and continuous material streams.

We develop both the sensing systems and the ultrasonic sensor hardware in-house, enabling robust integration into demanding industrial production environments.

Our portfolio includes compact high-temperature ultrasonic sensors with operating temperatures up to 350 °C and form factors as small as 10 mm diameter × 9 mm height, designed for integration into space-constrained industrial systems.

Our focus is direct physical sensing inside operating production environments to detect process states, material changes and abnormal conditions during operation.

Depending on the application, ultrasound transmission behavior can be used to derive process-relevant information such as: – material condition changes – flow irregularities – viscosity-related behavior – curing and solidification effects – contamination or disturbance events – process instabilities in continuous production

Current focus areas include: – plastics and polymer processing – extrusion and continuous production – elastomer and thermoset systems – selected food and process-industry applications

The systems are designed for industrial deployment: – inline operation during production – retrofit capable – suitable for automated industrial systems – robust for harsh industrial environments

We are looking for industrial partners and OEMs interested in scalable inline sensing applications for continuous and flow-based production processes.