Real-time microbial induced corrosion monitoring system
A cutting-edge system using Microbial Potentiometric Sensors (MPSs) in 2D arrays to monitor microbial induced corrosion in real-time. This innovative solution provides valuable insights into corrosion processes on metal surfaces, aiding in predictive maintenance and asset management.
Overview
The real-time microbial induced corrosion monitoring system leverages advanced Microbial Potentiometric Sensors (MPSs) deployed in 2D arrays to detect and analyze corrosion processes on metal surfaces. This innovative technology is designed to provide real-time insights into microbial biofilm activities that lead to corrosion, offering a proactive approach to asset management. By understanding the spread and intensity of corrosion, industries can implement predictive maintenance strategies, reducing downtime and extending the lifespan of metal assets.
Technical specifications
- Microbial Potentiometric Sensors (MPSs): Deployed in 10x10 arrays on metal surfaces, these sensors measure open-circuit potentiometric signals related to microbial activity.
- Real-time data collection: Potentiometric signals are collected every ten minutes and analyzed using statistical and machine learning algorithms.
- Environmental adaptability: Suitable for uncoated, partially coated, and fully coated metal surfaces, allowing comprehensive monitoring across various industrial conditions.
- Cloud-based data access: Sensor data is transferred to the cloud for real-time monitoring and analysis, enabling remote access for all stakeholders.
Technology readiness level
Currently at TRL 4, this technology has been validated in laboratory settings with plans for further development and field trials. The system is on the path to becoming a field-deployable solution, offering significant potential for industries seeking to enhance their corrosion monitoring capabilities.
About Burge Environmental, Inc
Burge Environmental, Inc. develops advanced analytical monitoring technologies, notably its proprietary MiProbE microbial sensor probe technology. This system, which integrates with a Microbial Signal Processor and a cloud-based analytics platform, provides real-time monitoring of microbial biofilm responses in complex environments such as wastewater treatment plants, industrial fish farming, and subsurface environmental monitoring. Unlike conventional sensors that often suffer from fouling in these demanding applications, the MiProbE technology utilizes the biofilm itself as the active sensing surface, requiring no regular maintenance. The company has also developed a range of custom sensing technologies designed to detect contaminants, including various heavy metals and radioactive isotopes, leveraging decades of research supported by federal grants.
These technologies are vital for customers and partners needing reliable process control and environmental oversight in challenging conditions where traditional sensors fail. By providing actionable, real-time data on microbial activity and substrate changes, Burge Environmental enables improved efficiency in industrial bioreactors and enhanced characterization of subsurface environments. The company has a long track record of securing and executing Small Business Innovative Research (SBIR) and Small Business Technology Transfer (STTR) awards from agencies like the U.S. Department of Energy and the Department of Defense, reflecting their role as a specialized developer of innovative, research-driven monitoring solutions. Their work supports critical applications in resource management, waste treatment optimization, and environmental remediation.
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