High-biobased waterborne PUD coating for fiber-based food packaging

Technology
Conceptual
Company

Introducing a high-biobased-content waterborne PUD emulsion coating for fiber-based food packaging. This innovative coating enhances moisture, grease, and oil resistance while maintaining sustainability. Ideal for upgrading paper packaging performance with a bio-based solution.

Overview

The high-biobased waterborne polyurethane dispersion (PUD) coating is a cutting-edge solution designed for fiber-based food packaging. This innovative coating forms a uniform, adherent, and flexible barrier layer on paper and paperboard substrates, significantly improving their resistance to moisture, grease, oil, and surface damage. The use of a high biobased-content formulation aligns with sustainability goals, offering an environmentally friendly alternative to traditional coatings. This solution is particularly suited for demanding food-packaging applications where durability and resistance are crucial.

Technical specifications
  • Compatibility: Designed for use with paper, paperboard, and molded-fiber substrates, ensuring seamless integration into existing industrial coating and converting operations.
  • Performance enhancements: Offers superior moisture resistance, grease/oil resistance, adhesion, flexibility, crack resistance, and surface durability.
  • Sustainability: Utilizes a high biobased-content formulation, supporting eco-friendly packaging initiatives.
  • Scalability: The coating can be applied using scalable methods, optimizing coat weight and drying conditions to meet industrial requirements.
Technology readiness level

Currently, the technology is at TRL 3, involving active research and development. The solution is undergoing formulation design and optimization. Future plans include application testing, performance evaluation using packaging-relevant metrics, and refinement for manufacturability. These steps aim to prepare the technology for pilot or trial validation with packaging partners.


About Batavia Custom Nutra

Custom Nutra is a wellness and fitness services company based in Clearwater, Florida, that specializes in nutraceutical and dietary supplement manufacturing. Founded in 2018, the firm provides wholesalers and distributors with comprehensive private label services, including custom formulation and vitamin production in FDA-certified facilities. The company positions itself as a partner for businesses looking to bring nutritional products to market, focusing on ingredient quality and manufacturing precision to support the needs of its diverse clientele. By facilitating the development and production of dietary supplements, Custom Nutra serves as a resource for companies seeking to scale their product offerings through reliable supply chain support. The organization manages end-to-end manufacturing processes, enabling partners to provide their own clients with tailored health and wellness formulations. Through its operations, the company aims to support brand growth in the competitive nutraceutical landscape.

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