AI ORCHESTRATED BIOMANUFACTURING SYSTEM FOR CELLULOSE BASED PACKAGING AND ENERGY VALORIZATION FROM HETEROGENEOUS COW DUNG

The present invention discloses an AI-orchestrated biomanufacturing system that transforms heterogeneous cow dung into cellulose-based films, meshes, and molded packaging while valorizing residual biomass into energy and fertilizer. At intake, sensorized smart bins perform near-infrared, pH, moisture, ash, microbiological, and vision-based assessments to generate batch signatures used by a digital twin for pre-processing decisions such as screening, de-gritting, pH correction, and pasteurization. A mild extraction and purification line equipped with inline Raman, UV/Vis, torque, and conductivity sensing is continuously optimized by machine-learning controllers to enhance cellulose yield and minimize resource consumption. The resulting cellulose slurry is fed to a pressurized spinning module where nozzle conditions and bath hydrodynamics are closed-loop regulated to achieve target fibre or film morphology. A generative-design engine maps live material properties to product geometries. Residual organics are routed to an AI-controlled anaerobic digester for biogas generation and bio fertilizer recovery, with all process data recorded on a provenance ledger. The said system delivers consistent, low-footprint, traceable packaging and new rural revenue from a problematic waste stream.